Over the past five decades, Apache Stainless has grown from a small local business into a renowned industry leader, known for its expertise in design and manufacturing of stainless commercial equipment. The company’s recently expanded facility in Beaver Dam, Wisconsin, includes updated technology in laser machining, product testing, and chemical finishing. This allows Apache Stainless … Apache Stainless – Celebrating 50 Years!
At Apache Stainless, we excel in project management for custom stainless vessels, including process-based solutions and contract-manufactured additions that support wide-scope projects. Recently, we undertook a critical project for a chemical manufacturer that required a small vessel integrated mobile skid with a stringent ship date. The project began with the customer providing a 2-D drawing … SKID Project Showcases Excellence in Engineering
Ethanol producers have company-mandated maintenance schedules for all their production and storage vessels. When following the best prescribed maintenance processes, downtime related to repair is minimal, and the vessel’s longevity increases. When repair is needed, it is essential to ensure high-quality and efficient repair to get production back online as soon as possible. Josh Schladweiler, … Repair and Alteration of Ethanol Vessels
It is our 50th year in business! A lot has happened in our first 50; here are the milestones! September 4th, 1975Duane Foulkes incorporated Apache Stainless Equipment Corporation on September 4th, 1975. Duane had worked for Oscar Meyer in Madison, Wisconsin, which had a need for stainless food processing equipment. March 1976With four employees, the … Apache Milestones over 50 Years!
For Immediate Release – Apache Stainless, a leading manufacturer of highly critical stainless OEM equipment, is proud to announce the expansion of its manufacturing space by an additional 40,000 square feet, bringing the total production facility to over 200,000 square feet. This expansion is designed to optimize material flow, from incoming materials through fabrication, welding, … Apache Stainless Expands Manufacturing Facility to Enhance Production Capabilities
When designing and manufacturing pressure vessels, it’s crucial to comply with ASME or other global standards to ensure their safety, quality, and performance. Here are 7 important safety considerations driven by ASME: 1-Material selectionIn Apache’s background, 304 stainless, 316 stainless, Duplex, Hastelloy, Monel 300, AL6XN, and Alloy 20 are the most common materials used in … 7 Safety Considerations for ASME Stainless Pressure Vessels
Each vessel in this sanitary series for a pharmaceutical manufacturer involved multiple processes to meet the hygienic requirements, ASME Code and CRN registration. The video showcases a behind-the-scenes look at the different stages of manufacturing this vessel series, from parts fabrication through final testing and documentation. METAL FINISHINGParts are fabricated from ASME-approved stainless material for … Manufacturing a Sanitary Vessel Series
Apache’s Field Service and Quality Assurance team gets frequent inquiries about ASME R-Stamp repairs and alterations. The ASME R-Stamp requirement for a repair is often determined by a consultation and investigation into the pressure zones of the vessel. When assessing a possible ASME R-Stamp repair, here are the Do’s and Don’ts according to Apache’s experts. … ASME R-STAMP REPAIR DO’S and DONT’S
An important part of being an ASME certified pressure vessel fabricator is the compliance and quality insurance protocols for every project. Apache Stainless has a dedicated quality assurance department that focuses on full verification, testing and documentation of compliance requirements. Our welders and inspectors are ASME certified and as a company, Apache has been ASME … Quick Reference Guide to Factory Acceptance Tests
ASME (American Society of Mechanical Engineers) manage a national standard for pressure vessel construction. ASME standards for pressure vessels are applicable to design, fabrication, inspection, testing and certification. Apache followed some high-compliance vessel projects coming through our ASME facility and created a video to showcase many of the construction, finishing, assembly, and quality processes throughout … (Video) ASME Custom Vessel Manufacturing
Apache partnered with a pharmaceutical processor with an active ingredient application, to provide a series of 24 vessels for fraction collection. Fraction is the process of capturing the eluting fluid in vessels and involves isolation of extremely purified product. The video highlights the engineering and compliance processes, vessel animation and completed vessels. The highly sanitary … The Making of a Fraction Vessel Series
Here’s a top ten list from the Apache Large Tank team on the types of repairs that usually can be accomplished at the customer plant. 1. Repair Heat JacketsOne of the main causes for heat jacket repair is the quality of the water used in the steam process. If the water has heavy minerals or … Top 10 Causes for On-Site Tank Repair
ASME (American Society of Mechanical Engineers) defines a code of standards for the operational safety of pressure vessels. The ASME pressure vessel construction rules are very extensive including fabrication methods, construction materials, design temperature, design pressure, loading, stress values, corrosion allowances, lining, thickness, and approval of every ferrell, port and valve attached to the vessel. … Side-by-Side Comparison of an ASME U and ASME UM Vessel
Thermal heat exchange surfaces control the temperature of pressure vessels and are engineered for the application and use of the vessel. While there are several methods used in engineering design of ASME vessels, the dimple jacket design supports flexibility and versatility required in some applications. Dimple jackets utilize a thin gauge stainless steel layer that … Dimple Jacket Applications for ASME Tanks and Vessels
Apache is known for helping processors with custom engineered and fabricated tanks and vessels that require expertise in compliance. We commonly produce ASME vessels, API-650 tanks, evaporators, agitated vessels, clad/insulated vessels, heat exchangers and mixing tanks to customer specifications and compliance standards. In the mixing vessel shown in the video, our project engineer worked … Pharmaceutical Mixing Vessel Video Tour
There are several reasons why a vessel may need service, however, the need for ASME R-Stamp Repair is very specific. The R-Stamp is a certification required by the National Board of Boiler and Pressure Vessels for repair of an ASME tank or vessel. Any repairs to the pressures zones on tanks require an R-Stamp. A … How to Troubleshoot an R-Stamp Repair
Thermal heat exchange surfaces control the temperature in the vessel and the quality of the contents. Jacketed vessels are used in many industries and can be used to remove the elevated heat of reaction (heat reactor vessel) or reduce the viscosity of high viscous fluids. In an updated eBook, the Apache team has fine-tuned a … Guide: Heat Transfer Surfaces EXPLAINED
In the last few years, Apache’s essential manufacturing customers have faced familiar developments in supply chain and resources. In a round table query of Apache’s sales and engineering team, here are the top 3 post-pandemic equipment trends and resource challenges experienced by our customers. 1. Solutions to Support Manufacturing Flexibility The need for flexible equipment … Trends in Custom Vessel Manufacturing
Whether an accident, environmental damage, or refurbish needs, vessel repair may be necessary at the customer site. It is important that whoever works on ASME pressure vessels is qualified, certified, and experienced. The National Board, the regulatory commission for ASME, requires an ASME R-Stamp for the repair or alteration of pressure vessels. Repair areas and … Requirements for the Repair or Alteration of ASME Stainless Pressure Vessels
ASME (American Society of Mechanical Engineers) and NB (National Board) certification is an extensive procedure. An R-Stamp repair is required by the NB when the pressure vessel’s barrier is broken. These repairs include, but are not limited to, weld repairs, installation or replacement of nozzles, and attachment of components related to pressure parts. Here are … Top 3 Indications You Need an R-Stamp Repair
Apache Stainless Equipment Corporation, a manufacturer of ASME pressure vessels, was contracted to provide four (4) large columns for a renewable energy company. Apache’s “Large Vessel” fabricators/ welders manufactured four stainless columns that measured up to 167’ in length, 11’ in width, and 112,000 lbs. in dry weight. Government and public opinion will drive growth … VIDEO: Large Tank Team Delivers BIG for Biofuel Industry
1. Specialized Expertise The number one reason for partnering with Apache for your ethanol vessel is our expertise of over 40 years supplying tanks for ethanol and biofuel production. We specialize in heat exchange surfaces, pressure vessels, custom mix tanks, evaporators, and extraction equipment made from stainless and other high alloys. 2. Custom Capacity Apache … 10 Reasons Why Ethanol Producers Choose Apache Stainless as Their Tank Manufacturer
There are two main causes why a vessel may need service. There is a performance-related issue, or there has been an accident. In the case of an accident, such as a tool falling into the tank and causing damage; surface scratches and dents can typically be repaired on-site, provided they do not go beyond minimum … Sometimes Tank Damage Isn’t as Bad as You Think
In the e-book, “Road Map to ASME Submission“, we highlighted project engineering steps to ASME compliance for custom vessels, starting with the crucial first step of the customer consultation. The technical sales team learns information about the vessel, the industry, and the process that the vessel will serve. Answers to our inquiries will allow us … Deep Dive into Custom Vessel Components and Compliance
DESIGN TO COMPLIANCE Designing custom vessels to compliance, such as ASME or CRN, is a highly engineered approach. Certainly, manufacturers of the custom vessel must have required accreditation, but the engineering expertise goes beyond certification. The pressure vessel manufacturer must have experience and a reputation with inspectors, agencies, and governing officials to manage the compliance … Custom Vessel Design to Compliance – Steps to Success
Many of Apache’s customers, come to us with a full specification outline to custom manufacture their tank or vessel. For pharmaceutical, life sciences and health industries, Apache often works with integrators who add their process technology to sanitary equipment supplied by Apache. We also provide vessel solutions to end-users who have process technology support or … New E-Book: Design to Submission Road Map
Versatility of Dimple Jacket Heat Transfer Thermal Processing Apache’s engineers and fabrication experts are entrusted by many national and international processors to provide complex vessels with a host of compliant-driven specifications and required quality protocols. With nearly 45 years of experience providing custom vessels, Apache has significant experience in thermal heat exchange surfaces. Heat exchange … Versatility of Dimple Heat Transfer Jackets
Categorizing levels of sanitary design is helpful to professionals new to compliance-regulated industries requiring custom vessels because it bridges communications regarding standards and design requirements. In hygienic applications, stainless equipment requires a sanitary finish which generally refers to a smooth, scratch-free, non-corrosive finish. The fineness of the finish, which determines its performance, is measured in RA … Comparing Base, Mid, and High-level Sanitary Finishes (Infographic)
When evaluating a custom vessel manufacturing partner for a new project, consider the manufacturing capabilities and experience that support the vessel’s application and sanitary requirements. All custom design stainless vessels for the food, life sciences, pharmaceutical and health industries require sanitary construction. It is the application and automation that drives the level of sanitary componentry. In … Anatomy of a Sanitary Design Vessel
Vacuum or Pressure Closures for Small/Portable ASME Vessels Many processors come to Apache for a vessel solution in the incubation stage of their business. In some cases, they are looking for help to choose the right kind of vessel that will suit their needs and fit their budget. While Apache provides custom ASME vessels for … What’s Right for my Operation: Pressure v. Vacuum Closures
ASME is a leading developer of codes and standards in the mechanical engineering community. These standards enhance public safety and health as well as promote innovation. The ASME (American Society of Mechanical Engineers) mark is a single certification marketing to signify the international mark of safety and quality. Recognized worldwide, manufacturers that provide ASME have … Round Up on ASME Marks
Custom vessel manufacturing to industries requiring compliance is what we do. There is a process for customer service and engineering that is required to get the custom vessel you require for your application. Numerous specifications will be required based on your process or level of compliance. Apache will work with you to explain and provide … 12 Engineering Steps to Ensure ASME Compliance for Custom Vessels
The particular RA (Roughness Average) value is a requirement for stainless vessel manufacturing for federal, state or local compliance agencies across many critical industries. It is a crucial standard in these industries to maintain a clean system. The instrument used in the measurement is called a profilometer, which provides an average in microinches. The smaller … VIDEO: The Affect of Manufacturing Processes on Stainless Surface Smoothness
Processors serving food or hygienic industries have varying degrees of compliance requirements for custom vessels solutions. The designation of “sanitary” has a wide range of definitions depending on the customer, the industry or the standard. This video is a brief overview how Apache defines a base, mid, and high-level sanitary vessels. Apache Stainless Equipment Corporation … Video: 3 Levels of Sanitary Construction
ASME (American Society of Mechanical Engineers) is a leading developer of codes and standards in the mechanical engineering community. ASME code section VIII details mandatory rules regarding vessel design, including engineering, manufacturing, and testing of pressure vessels. These standards enhance public safety and health as well as promote quality and innovation. Here are the … ASME Hygienic Vessel Construction Parameters
Accreditations Custom and pressure vessel manufacturers must have accreditation for ASME certification. Compliance with the National Board of Boiler and Pressure Vessel code is required. Pressure vessel manufacturers must also manufacture to ASME material specifications, certificates, and welding qualifications. Other accreditations are also crucial in the pharmaceutical, life science, and health industries. Confirm all industry … How to Evaluate a Custom Pressure Vessel Manufacturing Partner
There are several reasons why a vessel may need service, however, two main causes why a vessel may need service are either accident or performance related. In the case of an accident, such as a tool falling into the tank and causing damage; surface scratches and dents can typically be repaired on-site, provided they do … How to Troubleshoot a Pressure Tank
Emerging life sciences, and health and wellness product manufacturers must carefully plan budget and start-up costs to launch their products. Many of these entrepreneurs begin production with a general use vessel. A stainless general use vessel has a lower entry price. Depending on the process and the demand for the product, general-use vessels may serve … General Use VS Custom Vessel: When It’s Time to Consider a Custom ASME Pressure Vessel
Many industry-specific certifications in vessel manufacturing regulate the construction of a vessel. However, for many types of pressure vessels, ASME certification is required and may be in addition to other industry requirements due to the vessel’s geometry and pressure designation. Any tank that meets the requirements of ASME Code Section VIII can be certified. This … What is the Difference Between an ASME U and a UM Stamp?
Apache is a custom manufacturer of tanks and vessels. Due to our customized offering, we want to provide the exact vessel you need; and that might lead to many questions and back and forth responses. If you don’t have a specification list, here are 5 recommendations for you to determine when ordering a tank. 1. Determine … 5 Things to Consider Before Ordering a Tank
To help inform our tank and vessel customers about jacketed vessels and heat exchange surfaces, Apache shares this e-book that in-house specialists produced, “Abstract and Attributes of ASME Vessel Heat Transfer Surfaces”. Jacketed vessels are used in many industries and can remove the elevated heat of reaction (heat reactor vessel) or reduce the viscosity of … A Comprehensive Read on Heat Transfer Surfaces
CRN is a Canadian Registration Number issued by each province or territory of Canada for the design and manufacture of boilers, pressure vessels and fittings to be shipped for use in Canada. It is important to note that each province and territories have unique application criteria for CRN. Some fittings, piping and components are pre-approved … How to Plan for CRN in your Next Tanks or Vessel Project
The Small / Portable Vessel group produces specialized ASME vessels that customers need for their extremely regulated processes. Apache manufactures custom mix tanks, storage tanks, jacketed vessels, heat exchange surfaces, extraction equipment. The Apache Stainless Equipment Corporation employs experts and artisans in the fabrication of stainless equipment for a range of industries. Our expertise in … Custom Vessels for Extreme Compliance Industries
The ‘R’ stamp is issued by The National Board of Boiler and Pressure Vessel Inspectors for the alterations or repairs of steam boilers. This certification helps ensure that such alterations or repairs are only done by capable fabricators who can meet the requirements of the code. It is the responsibility of the owner or user … When Do You Need an ASME R-stamp for Repairs to an ASME Tank?
In the video, this 150 liter mixing Pharmaceutical Vessel has a bottom mag mixer that comes with a stainless steel control panel, touch screen with speed control. There are numerous sanitary ports for add-ins, CIP spray ball, and sight glass with LED light. The interior surface materials and welds are all ground and polished with … 24″ Diameter – 150 Liter Mixing Pharma Tank
The Apache Large Tank and Small Vessel team has developed a new white paper to serve as a general guide to ASME vessel heat transfer surfaces. The white paper highlights three basic types of external jacketed heat transfer surfaces: conventional jacket, half pipe and dimple jacket, which are welded to the outside of the vessel. … New White Paper: Heat Transfer Surfaces for ASME Tanks and Vessels
