Over the past five decades, Apache Stainless has grown from a small local business into a renowned industry leader, known for its expertise in design and manufacturing of stainless commercial equipment. The company’s recently expanded facility in Beaver Dam, Wisconsin, includes updated technology in laser machining, product testing, and chemical finishing. This allows Apache Stainless … Apache Stainless – Celebrating 50 Years!
Apache Stainless has a long-standing reputation for manufacturing distillation columns for various industries, including pharmaceutical, chemical, food, environmental, and biofuels. In the biofuels segment, Apache has produced storage and distillation columns for ethanol and alcohol byproducts, including spirits, personal care products, medical applications, food and flavoring. As a full service custom manufacturer, Apache also provides … Apache Columns Tour (video) and Other Highlights at FEW
Apache’s Field Service and Quality Assurance team gets frequent inquiries about ASME R-Stamp repairs and alterations. The ASME R-Stamp requirement for a repair is often determined by a consultation and investigation into the pressure zones of the vessel. When assessing a possible ASME R-Stamp repair, here are the Do’s and Don’ts according to Apache’s experts. … ASME R-STAMP REPAIR DO’S and DONT’S
Here’s a top ten list from the Apache Large Tank team on the types of repairs that usually can be accomplished at the customer plant. 1. Repair Heat JacketsOne of the main causes for heat jacket repair is the quality of the water used in the steam process. If the water has heavy minerals or … Top 10 Causes for On-Site Tank Repair
Thermal heat exchange surfaces control the temperature of pressure vessels and are engineered for the application and use of the vessel. While there are several methods used in engineering design of ASME vessels, the dimple jacket design supports flexibility and versatility required in some applications. Dimple jackets utilize a thin gauge stainless steel layer that … Dimple Jacket Applications for ASME Tanks and Vessels
There are several reasons why a vessel may need service, however, the need for ASME R-Stamp Repair is very specific. The R-Stamp is a certification required by the National Board of Boiler and Pressure Vessels for repair of an ASME tank or vessel. Any repairs to the pressures zones on tanks require an R-Stamp. A … How to Troubleshoot an R-Stamp Repair
In the last few years, Apache’s essential manufacturing customers have faced familiar developments in supply chain and resources. In a round table query of Apache’s sales and engineering team, here are the top 3 post-pandemic equipment trends and resource challenges experienced by our customers. 1. Solutions to Support Manufacturing Flexibility The need for flexible equipment … Trends in Custom Vessel Manufacturing
Whether an accident, environmental damage, or refurbish needs, vessel repair may be necessary at the customer site. It is important that whoever works on ASME pressure vessels is qualified, certified, and experienced. The National Board, the regulatory commission for ASME, requires an ASME R-Stamp for the repair or alteration of pressure vessels. Repair areas and … Requirements for the Repair or Alteration of ASME Stainless Pressure Vessels
Apache Stainless Equipment Corporation, a manufacturer of ASME pressure vessels, was contracted to provide four (4) large columns for a renewable energy company. Apache’s “Large Vessel” fabricators/ welders manufactured four stainless columns that measured up to 167’ in length, 11’ in width, and 112,000 lbs. in dry weight. Government and public opinion will drive growth … VIDEO: Large Tank Team Delivers BIG for Biofuel Industry
1. Specialized Expertise The number one reason for partnering with Apache for your ethanol vessel is our expertise of over 40 years supplying tanks for ethanol and biofuel production. We specialize in heat exchange surfaces, pressure vessels, custom mix tanks, evaporators, and extraction equipment made from stainless and other high alloys. 2. Custom Capacity Apache … 10 Reasons Why Ethanol Producers Choose Apache Stainless as Their Tank Manufacturer
There are two main causes why a vessel may need service. There is a performance-related issue, or there has been an accident. In the case of an accident, such as a tool falling into the tank and causing damage; surface scratches and dents can typically be repaired on-site, provided they do not go beyond minimum … Sometimes Tank Damage Isn’t as Bad as You Think
Accreditations Custom and pressure vessel manufacturers must have accreditation for ASME certification. Compliance with the National Board of Boiler and Pressure Vessel code is required. Pressure vessel manufacturers must also manufacture to ASME material specifications, certificates, and welding qualifications. Other accreditations are also crucial in the pharmaceutical, life science, and health industries. Confirm all industry … How to Evaluate a Custom Pressure Vessel Manufacturing Partner
There are several reasons why a vessel may need service, however, two main causes why a vessel may need service are either accident or performance related. In the case of an accident, such as a tool falling into the tank and causing damage; surface scratches and dents can typically be repaired on-site, provided they do … How to Troubleshoot a Pressure Tank
The steel material used in manufacturing commercial original equipment must fit the performance, pricing, delivery time, and quality requirements for the end-user. Industrial equipment suppliers, like Apache, must leverage relationships with mills and partnering suppliers to manage the constantly changing market. Part of the purchasing program for the stainless material program at Apache, focuses on … What is the Significance of Domestic and Foreign Stainless Steel for Original Commercial Equipment?
Many industry-specific certifications in vessel manufacturing regulate the construction of a vessel. However, for many types of pressure vessels, ASME certification is required and may be in addition to other industry requirements due to the vessel’s geometry and pressure designation. Any tank that meets the requirements of ASME Code Section VIII can be certified. This … What is the Difference Between an ASME U and a UM Stamp?
To help inform our tank and vessel customers about jacketed vessels and heat exchange surfaces, Apache shares this e-book that in-house specialists produced, “Abstract and Attributes of ASME Vessel Heat Transfer Surfaces”. Jacketed vessels are used in many industries and can remove the elevated heat of reaction (heat reactor vessel) or reduce the viscosity of … A Comprehensive Read on Heat Transfer Surfaces
The ‘R’ stamp is issued by The National Board of Boiler and Pressure Vessel Inspectors for the alterations or repairs of steam boilers. This certification helps ensure that such alterations or repairs are only done by capable fabricators who can meet the requirements of the code. It is the responsibility of the owner or user … When Do You Need an ASME R-stamp for Repairs to an ASME Tank?
The Apache Large Tank and Small Vessel team has developed a new white paper to serve as a general guide to ASME vessel heat transfer surfaces. The white paper highlights three basic types of external jacketed heat transfer surfaces: conventional jacket, half pipe and dimple jacket, which are welded to the outside of the vessel. … New White Paper: Heat Transfer Surfaces for ASME Tanks and Vessels
Apache fabricates tanks from one gallon to more than 165,000 gallon capacity that are custom fabricated for processors and manufacturers all over North America. In the photo, the large distillation tank has been loaded on the trailer is embarking to Canada. It is 9 ft. in diameter, 137 ft. long and weighs in at 160,000 … Apache’s Custom Capabilities Delivers All Sizes
Sanimax, a leading rendering and renewing process company, partnered with Apache Stainless Equipment Corp. to provide stainless steel tanks to support growing production of B100 Biodiesel fuel. The Sanimax facility in DeForest, Wisconsin is dedicated to the processing of 100% renewable Biodiesel fuel. Apache supported their need for increased capacity by supplying one atmospheric stainless … Apache Custom Stainless Tanks Support Growing Biofuel Industry for Sanimax
